Restoring a classic car is a labor of love that combines passion, patience, and precision. Among the many beloved vehicles from the past, the Honda Del Sol stands out for its unique blend of sporty aesthetics, reliable engineering, and cultural significance. This guide will walk you through the process of restoring a Honda Del Sol, providing essential insights and practical tips to help you bring this iconic vehicle back to its former glory.
Understanding the Honda Del Sol
The Honda Del Sol, produced from 1992 to 1998, holds a special place in the hearts of automotive enthusiasts. As a successor to the Honda CR-X, it sought to capture the spirit of a two-seater roadster while maintaining the practicality that Honda is known for. The Del Sol is particularly notable for its removable targa top, which offers drivers the thrill of open-air driving.
Historical Background and Production Years
The Del Sol was introduced in the early 1990s during a period of innovation and experimentation in automotive design. It was part of the Honda Civic lineup and was marketed as a fun, affordable sports car. Its production years saw two main versions: the S and the Si, with the VTEC variant introduced later, offering enhanced performance.
Key Features and Design Elements
The Del Sol's design is characterized by its compact, aerodynamic shape and distinctive removable roof. It also features a retractable rear window, which adds to its convertible-like experience. Inside, the Del Sol offers a driver-focused cockpit with intuitive controls and a surprisingly spacious trunk for a car of its size.
Notable Models and Variations
The Del Sol came in various trims, each with its own set of features. The base S model was equipped with a 1.5-liter engine, while the Si model offered a more powerful 1.6-liter engine. The VTEC model, introduced in 1994, was the most performance-oriented, featuring a DOHC VTEC engine that delivered a significant boost in power.
Planning Your Restoration Project
Restoring a Del Sol requires careful planning and consideration. Here are some essential steps to ensure your project is a success:
Setting Realistic Goals and Timelines
Before diving into restoration, set clear objectives for what you want to achieve. Are you aiming for a showroom-quality restoration or a functional daily driver? Establishing a realistic timeline will help keep the project on track and prevent burnout.
Budget Considerations and Sourcing Parts
Restoration can be costly, so it's crucial to establish a budget early on. Consider the cost of parts, labor, and any professional services you might need. Sourcing parts can be a challenge, but online forums, specialty shops, and salvage yards are excellent resources for finding rare components.
Deciding Between a Full Restoration and a Partial Refresh
Not every Del Sol requires a complete overhaul. Assess the vehicle's condition to determine if a full restoration is necessary or if a partial refresh will suffice. A partial refresh might focus on mechanical upgrades and minor cosmetic repairs, while a full restoration involves a comprehensive rebuild.
Initial Assessment and Preparation
A thorough initial assessment sets the foundation for a successful restoration.
Evaluating the Condition of Your Del Sol
Begin by inspecting the car's body, interior, and mechanical components. Look for signs of rust, wear, and damage. Understanding the car's overall condition will help you prioritize tasks and allocate resources effectively.
Identifying Parts That Need Replacement or Repair
Create a detailed list of parts that require attention. This might include engine components, body panels, interior upholstery, and more. Having a clear inventory will streamline the restoration process and prevent unexpected surprises.
Creating a Restoration Checklist
Organize your tasks into a comprehensive checklist. This will serve as a roadmap for your restoration journey, ensuring that no detail is overlooked. Break down the project into manageable stages, focusing on one area at a time.
Bodywork and Exterior Restoration
The exterior of the Del Sol is one of its most defining features, and restoring it to its original condition is essential.
Techniques for Rust Removal and Body Repair
Rust is a common issue in older vehicles. Use rust removal techniques such as sanding, chemical treatments, or media blasting to address affected areas. For body repairs, welding and panel replacement may be necessary to restore structural integrity.
Painting and Finishing Options
Choose a paint finish that reflects the original color or customize it to your preference. High-quality paint and professional application will ensure a long-lasting finish. Consider clear-coating for added protection and shine.
Restoring or Replacing Trim and Badges
Trim pieces and badges add character to the Del Sol. Restore original parts if possible, or source replacements that match the car's vintage look. Pay attention to details like the condition of seals and weatherstripping.
Interior Restoration
The interior of the Del Sol is where you'll spend most of your time, so it's crucial to make it comfortable and functional.
Refurbishing Seats, Carpets, and Upholstery
Start by assessing the condition of seats and upholstery. Consider reupholstering or replacing worn-out materials. Clean or replace carpets to freshen up the interior space.
Restoring the Dashboard and Interior Electronics
Repair or replace damaged dashboard components. Ensure all interior electronics, such as gauges and climate controls, are functioning correctly. Consider modern upgrades like Bluetooth connectivity if desired.
Upgrading or Maintaining the Sound System
The Del Sol's sound system can be upgraded to enhance the driving experience. Choose components that integrate seamlessly with the existing setup, preserving the car's original aesthetic while providing improved audio quality.
Engine and Mechanical Overhaul
The heart of the Del Sol lies in its engine and mechanical systems.
Rebuilding or Replacing the Engine
A well-maintained engine is critical for performance and reliability. Consider rebuilding the engine to factory specifications or explore performance upgrades for increased power.
Restoring the Transmission and Drivetrain
Inspect the transmission and drivetrain components for wear and damage. Rebuild or replace parts as needed to ensure smooth operation and longevity.
Upgrading Suspension, Brakes, and Exhaust Systems
Enhance handling and safety by upgrading the suspension and brakes. Consider performance exhaust systems for improved sound and efficiency.
Electrical System Restoration
Ensuring the electrical system is in top condition is vital for safety and functionality.
Checking and Repairing Wiring Harnesses
Inspect wiring harnesses for damage or corrosion. Repair or replace faulty wiring to prevent electrical issues.
Restoring Lighting and Indicator Systems
Ensure all lighting components, including headlights, taillights, and indicators, are functioning correctly. Replace bulbs and lenses as needed.
Ensuring Modern Safety Features Are Integrated
Consider integrating modern safety features such as ABS and airbags if they are not already present. This will enhance safety without compromising the car's classic appeal.
Final Touches and Customization
The finishing touches allow you to personalize your Del Sol and make it truly yours.
Adding Personalized Touches
Consider customizations that reflect your style, such as unique paint colors or interior accents. Personal touches can make your Del Sol stand out while preserving its classic charm.
Choosing the Right Wheels and Tires
Select wheels and tires that complement the car's design and enhance performance. Consider period-correct options for an authentic look.
Optional Performance Upgrades
For enthusiasts, performance upgrades such as turbocharging or engine tuning can provide an exhilarating driving experience. Ensure any modifications are well-researched and professionally installed.
Maintenance Tips for Your Restored Honda Del Sol
Once your Del Sol is restored, regular maintenance is essential to preserve its condition.
Regular Maintenance Routines
Adopt a regular maintenance schedule, including oil changes, brake inspections, and fluid checks. Keep detailed records of all maintenance activities.
Storage and Care Tips
Store your Del Sol in a clean, dry environment to prevent rust and deterioration. Consider using a car cover for added protection.
Conclusion
Restoring a Honda Del Sol is a rewarding journey that combines creativity, skill, and dedication. By following this guide, you can transform a classic vehicle into a showpiece that reflects both its storied history and your personal touch. Embrace the challenges and joys of restoration, and you'll not only revive a piece of automotive history but also create lasting memories along the way. Whether you're a seasoned restorer or a first-time enthusiast, the Del Sol community welcomes you to share your experiences and connect with like-minded individuals who share your passion for this iconic car.
